Vance & Hines Shortshots Staggered Exhaust For Harley Sportster 2004-2013
Vance & Hines Shortshots Staggered: The Heart of Custom Sportsters
The Vance & Hines Shortshots Staggered for 2004-2013 Harley-Davidson Sportster models—including the Iron 883, Forty-Eight, Nightster, and Seventy-Two—is the exhaust system that defined the “garage-built” custom look for the modern era. This specific year range marks the transition to the “rubber-mount” Evolution engine, which refined the Sportster’s ride quality while retaining its mechanical soul. The Shortshots are designed to highlight these lines, replacing the long, bulky factory mufflers with a set of compact, staggered pipes that expose the engine’s drive side and rear wheel. For riders looking to shed weight while gaining a massive boost in attitude, the Shortshots remain the industry gold standard for the 2004-2013 Sportster chassis.
Precision Engineering and Blue-Proof Protection
While the Shortshots may look like simple straight pipes, they feature sophisticated internal construction to ensure your Sportster performs as well as it looks. The system utilizes 1-3/4″ head pipes that step up into 2-1/8″ muffler bodies. This stepped design helps maintain exhaust gas velocity, which is critical for preserving the low-end torque that is often lost with traditional drag pipes. To protect your investment, Vance & Hines utilizes their patented full-coverage 220-degree heat shields. These are plasma-arc cut from a single piece of heavy-duty steel and finished in show-quality chrome. This “blue-proof” technology acts as a permanent thermal barrier, preventing the chrome from yellowing or blueing due to the intense heat cycles of an air-cooled V-Twin, ensuring your pipes look showroom-fresh for years of hard riding.
Vance & Hines Shortshots Technical Specifications
- Fitment: 2004-2013 Harley-Davidson Sportster XL883 and XL1200 models.
- Construction: 16-gauge steel with 2-1/8″ full-coverage heat shields.
- Style: Staggered, short-length dual pipes with signature slash-cut ends.
- Baffles: Includes louvered-core performance baffles (removable).
- O2 Sensors: Integrated bungs for 18mm oxygen sensors (includes plugs for 2004-2006 models).
Expert Tuning & Installation Advice
As specialists in the 2004-2013 Sportster era, we know that these bikes require specific tuning to run their best. Pro Tip: For 2004-2006 carbureted models, a Stage I Jet Kit is essential. For 2007-2013 Fuel Injected (EFI) models, we highly recommend a fuel tuner like the Vance & Hines Fuelpak. Because these pipes flow air significantly more efficiently than stock, the engine will run lean without a tune, leading to excessive heat, poor throttle response, and “popping” on deceleration. Installation Note: When installing on these models, ensure you use new heavy-duty tapered exhaust gaskets for a proper seal at the cylinder head. To maintain the finish, wipe the pipes down with denatured alcohol or a non-filming cleaner before the first start; any skin oils or fingerprints left on the chrome will be permanently “baked” into the finish once they reach operating temperature.
The Legendary Vance & Hines Sound
The sound of the Shortshots is unmistakable: a sharp, percussive “crack” at idle that transforms into a thunderous roar under acceleration. It perfectly captures the raw, mechanical spirit of the Evolution Sportster. For riders who want a slightly more refined tone, Vance & Hines offers optional “Quiet Baffles” that reduce the volume by 2-3 decibels while deepening the exhaust note. Every system is 100% Made in the USA, ensuring that the welds, fitment, and chrome quality are of the highest caliber. For the 2004-2013 Sportster rider who wants the best-looking, best-sounding, and most recognizable exhaust on the market, the Shortshots Staggered are the definitive choice.
Fitment Note: Fits 2004-2013 Sportster models only. Not compatible with 2014-later models due to different O2 sensor sizes and mounting locations.
Vance & Hines Shortshots Staggered Exhaust For Harley Sportster
Looking for classic style, stellar performance, and mean sound at an unbeatable price? Vance & Hines delivers with these 2-1/2″ diameter Shortshots Staggered Exhaust pipes for your Harley-Davidson Sportster motorcycle. The 1-3/4″ head pipes are stepped to a 2-1/8″ muffler body with 220° coverage heat shields and removable baffles to drop a few decibels. The short, fat, straight pipe look with twin slash cut ends is guaranteed to turn heads – if their impressive rumble somehow hasn’t already.
Features:
- Aggressive hot rod sound
- Power Chamber technology increases power and torque throughout the power range
- Full coverage heat shields
- Ported for O2 sensors
- Installation hardware and mounting instructions included
- Optional quiet baffle available separately
- Made in the USA
| Product Style | AmericanV-twin Item # | Catalog Number | Store Sku | MFR. Product # | Availability |
|---|---|---|---|---|---|
| Black | 35582 | 441-798 | 35419 | 47219 | In Stock: Ships within 24 hours |
| Chrome | 35581 | 441-930 | 35425 | 17219 | In Stock: Ships within 24 hours |
Fitment Notes & Exceptions
1986-2006 Harley-Davidson models require O2 sensor plugs, which may be purchased separately 443-405
This product is intended for offroad / track use only. This product is not intended for on-road use and may not be legal for on-road use in your jurisdiction
The selected finish/color refers to the full-coverage heat shields. The underlying header pipe finish/color may vary. Once installed, the selected color will be the primary visible finish.
This Product Fits
Harley Davidson
Sportster Custom XL1200C 2004-2013
Sportster Custom XL883C 2004-2009
Sportster Forty-Eight XL1200X 2010, 2011, 2012, 2013
Sportster Iron XL883N 2009, 2010, 2011, 2012, 2013
Sportster Low/SuperLow XL883L 2005-2013
Sportster Low XL1200L 2006-2011
Sportster Nightster XL1200N 2007-2012
Sportster Roadster XL1200R 2004, 2005, 2006, 2007, 2008
Sportster Roadster XL883R 2004-2012
Sportster Seventy-Two XL1200V 2012, 2013
Sportster XL883 2004-2009
Installation
Vance & Hines Shortshots Staggered Exhaust For Harley Sportster 2004-2013 Installation
D496IN- Installation





