Biker’s Choice 2″ Stretched Gas Tank For Harley Sportster 2004-2006

Aggressive Custom Styling for the Rubber-Mount Era: Biker’s Choice 2″ Stretched Tank

The 2004–2006 Harley-Davidson Sportster represents a pivotal era for the XL family, introducing the rubber-mounted engine for a smoother ride. However, the factory fuel tanks often leave a gap between the seat and the tank that breaks up the bike’s natural lines. The Biker’s Choice 2″ Stretched Gas Tank is the ultimate solution for owners of these specific carbureted models. By extending the rear of the tank by two inches, this component flows seamlessly into your seat, creating the long, low, and aggressive “pro-street” look that is usually only achievable through expensive custom fabrication.

Enhanced Fuel Capacity for the Open Road

One of the most common complaints among Sportster riders is the limited range provided by the stock “peanut” tanks. This Biker’s Choice stretched tank doesn’t just improve your bike’s aesthetics; it significantly boosts its utility. With an approximately 4-gallon capacity, you gain more miles between every fill-up, allowing you to venture further on your touring trips without the constant anxiety of finding the next gas station. This extra volume makes it an ideal choice for riders who use their Sportster for more than just city commuting, providing the range needed for real-world highway travel.

Premium Craftsmanship and Elegant Indents

What sets this tank apart from standard stretched options is the attention to detail. This model features beautiful side indents that add a layer of classic sophistication and “class” to your build. These indents provide a vintage-inspired look while catching the light to highlight your custom paint job. Constructed from a single piece of high-quality, heavy-gauge steel, the tank is designed to handle the vibrations and stresses of daily riding. The mounting brackets are specifically positioned for the 2004–2006 frame, ensuring a secure and stable fitment that honors the structural integrity of your Harley-Davidson.

Technical Compatibility and Hardware

This tank is built for the builder. It features a 22mm external thread petcock bung, allowing for the use of high-flow aftermarket fuel valves. It is designed to work with O.E.M. style screw-in gas caps, which are widely available and provide a reliable, leak-free seal. The package comes complete with the necessary mounting hardware to help streamline the installation process.

• Fitment: Exclusively for 2004, 2005, and 2006 Harley-Davidson Sportster models (XL883 and XL1200 series).
• Material: Drawn 1-piece steel for smooth contours and strength.
• Fuel Valve: Left-side 22mm thread for standard petcock applications.

Preparation and Paint Considerations

Like all high-quality aftermarket raw steel tanks, this unit requires proper preparation to achieve a show-quality finish. It arrives in a raw, unfinished state, allowing you to perfectly match it to your bike’s color scheme. We strongly recommend that the tank be pressure tested and internally sealed before any paint is applied. This prevents internal rust and protects your expensive custom finish from the inside out. Always perform a “dry fit” on your 2004–2006 frame to check for clearance against your handlebars, triple trees, and specific seat choice before proceeding to the paint booth.