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Gates Polychain Rear Drive Belt For Harley Sportster 1991-2003

admin — Fri, 26 Dec 2025 18:22:50 +0000

Gates Polychain Rear Drive Belt For Harley Sportster 1991-2003

Gates Poly Chain: The Carbon Fiber Standard for Evolution Sportsters

The Gates Poly Chain® Rear Drive Belt for 1991–2003 Harley-Davidson Sportster models is the most advanced final drive solution available for the classic 5-speed Evolution era. While standard belts rely on aramid (Kevlar) cords that can stretch under aggressive riding, the Poly Chain utilizes Carbon Fiber reinforcement. This ensures that your Sportster 883 or 1200 benefits from the same high-torque technology used in industrial power transmission and competitive racing.

Patented Carbon Tensile Cord Technology

The heart of the Gates Poly Chain is its carbon fiber cords. This material science breakthrough provides several critical advantages for the Sportster rider:

Zero Stretch: Carbon fiber is dimensionally stable. Once initial tension is set, the belt will not stretch, keeping your rear wheel perfectly aligned and eliminating the need for frequent axle adjustments.
Unmatched Strength: Provides nearly double the horsepower capacity of standard aftermarket belts, making it the essential choice for performance-tuned engines and 1200cc “Big Bore” conversions.
Instant Response: The lack of belt “give” results in a more direct connection between the throttle and the rear tire, ideal for the snappy power delivery of the XL platform.

High-Modulus Polyurethane Construction

Unlike standard neoprene rubber belts, the Poly Chain is constructed from a unique high-modulus polyurethane compound. This material is virtually immune to tooth shear and offers:

Precision 14mm Pitch: The teeth are jacketed in a specialized, low-friction fabric that reduces operating temperatures and virtually eliminates “belt whine.”
Debris Ejection: The tooth geometry is specifically designed to help eject road grit and small stones, preventing the punctures that lead to premature belt failure in the Sportster’s compact drivetrain.
Chemical Resistance: Superior resistance to oil, grease, and road chemicals that can degrade standard rubber over time.

Fitment and Specifications (1991–2003)

This 128-tooth belt is a direct replacement for 5-speed Sportster models:

Models: XL 883 and XL 1200 (including Hugger, Deluxe, Custom, and Sport variants).
Tooth Count: 128 Teeth.
Width: 1-1/8″ (1.125 inches / 28.5mm).
OEM Cross-Reference: Replaces Harley-Davidson Part #40022-91.
Origin: Proudly Made in the USA.

Gates Polychain Rear Drive Belt For Harley Sportster
Features

This Gates belt is the same brand of belt used by Harley-Davidson since 1980 due to their reliability
The teeth on the Gates belt has a very slick surface that is easy on the pulleys
The outer surface of the Gates belt is ribbed to help improve flexibility
Replaces OEM 40022-91
Made in the USA

Product Style	AmericanV-twin Item #	Catalog Number	Store Sku	MFR. Product #	Availability
1 1/8″ x 128 Tooth	49879	600-616	3534	PC-128-118	In Stock: Ships within 24 hours

This Product Fits

Harley Davidson
Sportster Custom XL1200C 1996-2003
Sportster Custom XL883C 1998-2003
Sportster Deluxe XLH883DLX 1991, 1992
Sportster Hugger XLH883HUG 1991-2003
Sportster Roadster XL883R 2002, 2003
Sportster Sport XL1200S 1996-2003
Sportster XLH1200 1991-2003
Sportster XLH883 1991-2003

Gates Polychain Rear Drive Belt For Harley Touring 2009-2026

admin — Fri, 26 Dec 2025 18:12:44 +0000

Gates Polychain Rear Drive Belt For Harley Touring 2009-2026

Gates Poly Chain: Carbon Fiber Strength for the Modern Harley Bagger

The Gates Poly Chain® Rear Drive Belt for 2009–2026 Harley-Davidson Touring models is the most advanced final drive solution available for the modern bagger era. Since the 2009 chassis redesign, Touring bikes have required a 1″ wide belt that can withstand the immense stress of heavy-weight cruising and high-output engines. Gates solves this with Carbon Fiber reinforcement, creating a belt that is virtually maintenance-free and significantly stronger than the original equipment.

Patented Carbon Tensile Cord Technology

The heart of the Gates Poly Chain is its carbon fiber cords. This material science breakthrough provides critical advantages for long-distance, heavy-duty touring:

Zero Stretch: Carbon fiber is dimensionally stable. Once the initial tension is set, the belt will not stretch, keeping your rear wheel perfectly aligned and eliminating the need for frequent adjustments during cross-country trips.
Unmatched Strength: Engineered to handle the violent torque pulses of Milwaukee-Eight 107, 114, and 117 engines without the risk of snapping or tooth-shear.
Instant Power Transfer: The lack of belt “give” results in a more direct connection between the throttle and the rear tire, improving responsiveness when passing two-up or climbing steep grades.

High-Modulus Polyurethane Construction

Unlike standard neoprene rubber belts, the Poly Chain is constructed from a unique high-modulus polyurethane compound. This material is designed for the high-heat environment of a modern V-Twin and offers:

Precision 14mm Pitch: The teeth are jacketed in a specialized, low-friction fabric that reduces operating temperatures and drastically minimizes “belt whine.”
Debris Ejection: The tooth geometry is specifically designed to help eject road grit and small stones, preventing the punctures that lead to roadside belt failure.
Chemical Resistance: Superior resistance to oil, grease, and road chemicals that can degrade standard rubber over time.

Fitment and Specifications (2009–2026)

This 139-tooth belt is a direct “bolt-in” replacement for the following 6-speed Touring models:

Models: Street Glide (FLHX), Road Glide (FLTR), Road King (FLHR), and Electra Glide (FLHT).
Includes: Standard, Special, ST, Limited, and CVO variants.
Tooth Count: 139 Teeth.
Width: 1″ (1.0 inch / 25mm).
OEM Cross-Reference: Replaces Harley-Davidson Part #40024-09.
Origin: Proudly Made in the USA.

Gates Polychain Rear Drive Belt For Harley Touring
Features:

Note: Please confirm the exact size of belt that is on your bike prior to ordering. No warranty claims on belts are made or implied. Image is a visual representation only.

Product Style	AmericanV-twin Item #	Catalog Number	Store Sku	MFR. Product #	Availability
1″ x 140 Tooth	49991	137-980	3538	PC-140-1	In Stock: Ships within 24 hours

This Product Fits

Harley Davidson
Electra Glide Classic FLHTC/I 2009, 2010, 2011, 2012, 2013
Electra Glide Standard FLHT 2019, 2020, 2021, 2022
Electra Glide Standard FLHT/I 2009
Electra Glide Ultra Classic FLHTCU/I 2009-2019
Electra Glide Ultra Classic Low FLHTCUL 2015, 2016
Electra Glide Ultra Limited CVO/SE FLHTKSE 2014-2021
Electra Glide Ultra Limited FLHTK 2010-2024
Electra Glide Ultra Limited Low FLHTKL 2015, 2016, 2017, 2018, 2019
Road Glide Custom FLTRX 2010, 2011, 2012, 2013
Road Glide CVO/SE FLTRSE3 2009
Road Glide CVO/SE FLTRXSE 2012-2025
Road Glide CVO ST FLTRXSTSE 2024, 2025
Road Glide FLTR/I 2009
Road Glide FLTRX 2015-2026
Road Glide Limited CVO FLTRKSE 2022, 2023
Road Glide Limited FLTRK 2020, 2021, 2022, 2023, 2024
Road Glide Special FLTRXS 2015-2023
Road Glide ST FLTRXST 2022, 2023
Road Glide Ultra CVO/SE FLTRUSE 2011, 2015, 2016
Road Glide Ultra FLTRU 2011-2019
Road King Classic FLHRC/I 2009, 2010, 2011, 2012, 2013
Road King CVO/SE FLHRSE5 2013
Road King CVO/SE FLHRSE6 2014
Road King FLHR/I 2009-2022
Road King Special FLHRXS 2017-2025
Street Glide CVO/SE FLHXSE 2010-2025
Street Glide CVO/SE FLHXSE2 2011
Street Glide CVO/SE FLHXSE3 2012
Street Glide FLHX/I 2009-2026
Street Glide Special FLHXS 2014-2023
Street Glide ST FLHXST 2022, 2023
Street Glide Ultra FLHXU 2025
Ultra Classic Electra Glide CVO/SE FLHTCUSE4 2009
Ultra Classic Electra Glide CVO/SE FLHTCUSE5 2010
Ultra Classic Electra Glide CVO/SE FLHTCUSE6 2011
Ultra Classic Electra Glide CVO/SE FLHTCUSE7 2012
Ultra Classic Electra Glide CVO/SE FLHTCUSE8 2013

Gates Polychain Rear Drive Belt For Harley Touring 1997-2003

admin — Fri, 26 Dec 2025 18:02:02 +0000

Gates Polychain Rear Drive Belt For Harley Touring 1997-2003

Gates Poly Chain: The Carbon Fiber Standard for Heavy-Duty Touring

The Gates Poly Chain® Rear Drive Belt for 1997–2003 Harley-Davidson Touring models is the most advanced final drive solution ever produced for the early Twin Cam and late Evolution era. While standard belts rely on aramid (Kevlar) cords that can stretch and wear under the weight of a fully loaded bagger, the Poly Chain utilizes Carbon Fiber reinforcement. This ensures that your Electra Glide, Road King, or Road Glide benefits from a drivetrain that is virtually maintenance-free.

Patented Carbon Tensile Cord Technology

The heart of the Gates Poly Chain is its carbon fiber cords. This material science breakthrough provides critical advantages for long-distance touring:

Zero Stretch: Carbon fiber is dimensionally stable. Once the initial tension is set, the belt will not stretch, keeping your rear wheel perfectly aligned and eliminating the need for frequent adjustments during long trips.
Unmatched Strength: Provides nearly double the horsepower capacity of standard aftermarket belts, making it essential for 88″ and 95″ engines with performance upgrades.
Instant Power Transfer: The lack of belt “give” results in a more direct connection between the throttle and the rear tire, improving responsiveness when passing or climbing grades.

High-Modulus Polyurethane Construction

Unlike standard neoprene rubber belts, the Poly Chain is constructed from a unique high-modulus polyurethane compound. This material is virtually immune to tooth shear and offers:

Chemical and Oil Resistance: Superior resistance to road chemicals, grease, and oil that can degrade standard rubber over time.
Precision 14mm Pitch: The teeth are jacketed in a specialized, low-friction fabric that reduces operating temperatures and drastically minimizes “belt whine.”
Enhanced Durability: Designed to withstand the high-heat environment created by the exhaust and heavy touring loads.

Fitment and Specifications (1997–2003)

This 139-tooth belt is a direct replacement for 5-speed Touring models:

Models: FLHT (Electra Glide), FLTR (Road Glide), FLHR (Road King), and FLHTCUI (Ultra Classic).
Tooth Count: 139 Teeth.
Width: 1-1/2″ (1.5 inches / 38.1mm).
OEM Cross-Reference: Replaces Harley-Davidson Part #40024-97.
Origin: Proudly Made in the USA.

Gates Polychain Rear Drive Belt For Harley Touring
Features

Product Style	AmericanV-twin Item #	Catalog Number	Store Sku	MFR. Product #	Availability
1 1/2″ x 139 Tooth	49878	600-629	3533	PC-139-1 1/2	In Stock: Ships within 24 hours

This Product Fits

Harley Davidson
Electra Glide Classic FLHTC/I 1997-2003
Electra Glide Standard FLHT/I 1997-2003
Electra Glide Ultra Classic FLHTCU/I 1997-2003
Road Glide FLTR/I 1998-2003
Road King Classic FLHRC/I 1998-2003
Road King FLHR/I 1997-2003

Gates Polychain Rear Drive Belt For Harley Dyna 2000-2006

admin — Fri, 26 Dec 2025 17:54:43 +0000

Gates Polychain Rear Drive Belt For Harley Dyna 2000-2006

Gates Poly Chain: The Carbon Fiber Standard for Twin Cam Dynas

The Gates Poly Chain® Rear Drive Belt for 2000–2006 Harley-Davidson Dyna models is the most advanced final drive solution available for the early Twin Cam era. As Harley-Davidson moved away from the wider 1.5″ belts to the 1-1/8″ profile, the need for stronger materials became paramount. Gates met this challenge by integrating Carbon Fiber reinforcement, creating a belt that is narrower yet significantly stronger than the original equipment.

Patented Carbon Tensile Cord Technology

The heart of the Gates Poly Chain is its carbon fiber cords. This material science breakthrough provides critical advantages for high-performance V-Twins:

Zero Stretch: Carbon fiber is dimensionally stable. Once initial tension is set, the belt will not stretch, keeping your rear wheel perfectly aligned and eliminating the need for frequent adjustments.
Unmatched Strength: Provides nearly double the horsepower capacity of standard aramid belts, making it the essential choice for 88″, 95″, or 103″ big-bore builds.
Maintenance-Free: Resistant to the “set” or “shrinkage” that can occur with traditional rubber belts during seasonal storage.

High-Modulus Polyurethane Construction

Unlike standard neoprene belts, the Poly Chain is constructed from a unique high-modulus polyurethane compound. This material is virtually immune to tooth shear and offers:

Chemical Resistance: Superior resistance to oil, grease, and road chemicals that can degrade standard rubber.
Precision Engagement: The 14mm pitch teeth are jacketed in a low-friction fabric that reduces heat and “belt whine.”
Debris Ejection: The tooth geometry is specifically designed to help eject road grit, preventing punctures.

Fitment and Specifications (2000–2006)

This 133-tooth belt is a direct replacement for the following 5-speed and early 6-speed Dyna models:

Models: 2000–2005 FXD/I (Super Glide), FXDL/I (Low Rider), FXDWG/I (Wide Glide), and FXDX (Super Glide Sport).
2006 Note: Fits 2006 Dyna models (the first year of the 6-speed) that utilize the 133-tooth, 1-1/8″ configuration.
Tooth Count: 133 Teeth.
Width: 1-1/8″ (1.125 inches / 28.5mm).
OEM Cross-Reference: Replaces Harley-Davidson Part #40015-00.

Gates Polychain Rear Drive Belt For Harley Dyna
Features

Product Style	AmericanV-twin Item #	Catalog Number	Store Sku	MFR. Product #	Availability
1 1/8″ x 133 Tooth	49969	600-614	3535	PC-133-118	In Stock: Ships within 24 hours

This Product Fits

Harley Davidson
Dyna Convertible FXDS 2000
Dyna Low Rider FXDL/I 2000-2006
Dyna Street Bob FXDB/I 2006
Dyna Super Glide Custom FXDC/I 2005, 2006
Dyna Super Glide FXD/I 2000-2006
Dyna Super Glide Sport FXDX 2000-2005
Dyna Super Glide Sport Touring FXDXT 2001, 2002, 2003
Dyna Wide Glide FXDWG/I 2000-2006

Gates Polychain Rear Drive Belt For Harley Dyna 1991-1999

admin — Fri, 26 Dec 2025 17:45:54 +0000

Gates Polychain Rear Drive Belt For Harley Dyna 1991-1999

Gates Poly Chain: The Carbon Fiber Standard for Evolution Dynas

The Gates Poly Chain® Rear Drive Belt for 1991–1999 Harley-Davidson Dyna models is the most advanced final drive belt ever produced for the Evolution era. While standard belts rely on aramid (Kevlar) cords that can stretch and wear over time, the Poly Chain utilizes Carbon Fiber reinforcement. This ensures that your Super Glide, Low Rider, or Wide Glide benefits from the same technology used in high-output industrial drives and competitive racing.

Patented Carbon Tensile Cord Technology

The heart of the Gates Poly Chain is its carbon fiber cords. This material science breakthrough provides several critical advantages for the V-Twin rider:

Zero Stretch: Carbon fiber is dimensionally stable. Once the initial tension is set, the belt will not stretch, keeping your rear wheel perfectly aligned and eliminating the need for frequent adjustments.
2X the Strength: Offers nearly double the horsepower capacity of standard aftermarket belts, making it essential for 80″ Evo engines with cam, head, or big-bore upgrades.
Instant Response: The lack of belt “give” results in a more direct connection between the throttle and the rear tire.

Advanced Tooth Profile and Material

Gates engineered the Poly Chain with a precision-molded 14mm pitch tooth profile. The teeth are constructed from a high-modulus polyurethane compound that is virtually immune to tooth shear. Furthermore, the teeth are jacketed in a specialized, low-friction fabric that:

Reduces Heat: Keeps the belt running cooler for a longer service life.
Minimizes Noise: Provides a quiet, smooth ride without the high-pitched whine common in lower-quality belts.
Self-Cleaning: The tooth geometry is designed to help eject road debris and small stones.

Fitment and Specifications (1991–1999)

This 133-tooth belt is a direct “bolt-in” replacement for 5-speed Dyna models:

Models: FXD (Super Glide), FXDL (Low Rider), FXDWG (Wide Glide), and FXDS-CON (Dyna Convertible).
Tooth Count: 133 Teeth.
Width: 1-1/2″ (1.5 inches).
OEM Cross-Reference: Replaces Harley-Davidson Part #40015-91.
Origin: Proudly Made in the USA.

Gates Polychain Rear Drive Belt For Harley Dyna
Features

Product Style	AmericanV-twin Item #	Catalog Number	Store Sku	MFR. Product #	Availability
1 1/2″ x 133 Tooth	49872	600-627	3531	PC-133-1 1/2/PCC-133-1 1/2/PC-133-112	In Stock: Ships within 24 hours

This Product Fits

Harley Davidson
Dyna Convertible FXDS 1994-1999
Dyna Glide Custom FXDC 1992
Dyna Glide Daytona FXDB-D 1992
Dyna Glide Sturgis FXDB-S 1991
Dyna Low Rider FXDL/I 1993-1999
Dyna Super Glide FXD/I 1995, 1996, 1997, 1998, 1999
Dyna Super Glide Sport FXDX 1999
Dyna Wide Glide FXDWG/I 1993-1999